AggregateBS 812-110ACVCrushing

Aggregate Crushing Value (ACV) Test: Equipment and Procedure

Published November 2025 · 5 min read · Elipslab Technical Team

What Is the ACV Test?

The Aggregate Crushing Value test quantifies the resistance of aggregate to crushing under a gradually applied compressive load. The result — expressed as a percentage of fines passing a 2.36 mm sieve relative to the original mass — indicates whether an aggregate is suitable for road base, surface course, or structural concrete.

The test is standardized under BS 812-110 and referenced in many national road specifications. A lower ACV indicates stronger aggregate.

Equipment Required

  • ACV Cylinder & Plunger: 150 mm diameter steel cylinder with plunger that fits inside. Must be hardened and ground.
  • Compression Testing Machine: Capable of applying 400 kN at a uniform rate over 10 minutes.
  • Sieves: 14 mm, 10 mm (for specimen preparation) and 2.36 mm (for result measurement).
  • Tamping Rod: 16 mm diameter, rounded end, 600 mm length.
  • Balance: Accurate to 0.1 g.

Test Procedure (BS 812-110)

  1. Sieve aggregate to retain on 10 mm and passing 14 mm. Oven-dry at 105°C to constant mass.
  2. Fill the cylinder in three layers, tamping each layer 25 times with the tamping rod.
  3. Level the surface and record mass of aggregate in cylinder (M₁).
  4. Place plunger carefully and load in the compression machine. Apply 400 kN over exactly 10 minutes.
  5. Remove the crushed aggregate and sieve over 2.36 mm. Record mass passing (M₂).
  6. Calculate: ACV (%) = (M₂ / M₁) × 100

ACV Acceptance Criteria

ACV (%) Classification Typical Use
< 10% Exceptionally strong Heavy-duty surfaces, rail ballast
10–20% Strong High-traffic road surfaces
20–30% Satisfactory Road base and sub-base
> 35% Weak Not suitable for road construction

Aggregate Testing Equipment from Elipslab

Elipslab supplies ACV cylinders, plunger sets, and compatible compression machines compliant with BS 812-110. Manufactured in Ankara, Turkey and exported worldwide.

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